The Fisnar DC100 MAX Benchtop Digital Liquid Dispensing Controller is a versatile, high precision dispenser suitable for a wide variety of critical dispensing applications; from microdot deposits, lines, to potting and encapsulation. The advanced user-friendly dispense software features a wide range of intelligent functions, allowing the user to maximise the accuracy, control, and monitoring of their application. It offers five dispensing modes to deliver a high level of control over your dispensing.
Up to 16 programs can be saved to the system’s in-built memory for a repeatable process. Once programmes are setup they can be locked to allow operators to use the DC100 MAX without fear of mistakenly modifying programs. For increased process uniformity, alarms can be set to notify the operator when material life has ended or fluctuations in dispensing pressure have occurred. A rear I/O connection allows for easy integration into pre-existing manufacturing lines. The “Sequence” function enables the dispense time to be changed at pre-set time intervals or shots throughout the process. This ensures consistent dispense results are maintained that may have been affected by a fluctuation in fluid viscosity or a reduction in the syringe fluid level.
A new and improved FSX Syringe Barrel Stand is included with the DC100 MAX which gives the user better storage of the syringe barrel when not in use, preventing the dispense tip from foreign contaminants or accidental damage while also capturing any fluid that may drip. Built in purge trays allow for a small of fluid material to be purged into a clean and contained location when a new dispense tip is attached to the syringe barrel or when checking for correct fluid material flow.
A broad range of syringe barrels and dispensing tips is available to meet the requirements of your dispensed material and application. We offer dispensing component starter kits to get you off and running quickly.
Features & Benefits
Precision regulator and high flow solenoid for high accuracy repeatable dispensing
Digital display and setting for time, pressure, and vacuum
User-friendly touch-sensitive controls
Will dispense both low and high-viscosity fluids using an adjustable 0-100psi pressure regulator
16 programmable memory slots
5 dispense operation modes (Manual, Teach, Timed, Time+, Cycle) and sequence function
Built-in intelligent functions –pressure gauge calibration, air input pressure and vacuum monitoring, auto-purge, glue alarm, dispense limit
Lock programs to be prevent them being modified during operation
Auto-purge cycle and glue alarm prevents premature curing of 2k fluid materials
Vacuum control helps prevent thin fluids from dripping between dispense cycles
Dispense cycle and time counter, and limit alarm
Pressure and vacuum alarm
Total machine time usage and cycle monitor
Internal pressure and vacuum calibration function
13 channel I/O circuit and I/O test mode
RS232 port for remote programming and control
Option to attach a barcode scanner for touch-free program selection and dispense actuation
Push fitting air outlet design for universal functionality
Manufactured with a durable aluminium housing and industry standard pneumatic system components
Applications
The DC100 is suitable for a wide range of dispensing applications, including:
LED bonding
Lubricant/ grease application
Cyanoacrylate bonding
UV cure adhesive dispensing
Encapsulation
Flux dispensing
Solder mask applications
Medical manufacturing
Automotive gasketing
General syringe dispensing
In a variety of industries including automotive, semiconductor, loudspeakers, PCB assembly, medical devices, jewellery, sensor manufacturing, connectors, flat panel displays, SMT, general automation, and more.
Specification
Dispense time 0.008 – 99.99 seconds
Cycle rate Up to 600 cycles/min
Programs 16 memory slots
Relative humidity 20 – 90% (no condensation)
Air input 100 psi (7 bar) max
Air output 1 – 100 psi (0.07 – 7 bar)
Input AC to power supply 100 – 240 VAC, 50/60 Hz
Operating temperature 10 – 40 °C
Weight 1.05 kg
Standards UKCA & CE approved, RoHS compliant
Dimensions (WxDxH) 191 x 179 x 72 mm
Commodity Code: 90289090
The DC100 MAX digital liquid dispenser requires clean, dry compressed air for operation. It is recommended that factory air be supplied to the dispenser through a 5-micron filter/regulator. If no factory air is available, we are able to supply a range of low cost, very quiet compressors which are suitable.
Modes of Operation
Manual: The volume of fluid material dispensed is controlled by the amount of time that the foot pedal is pressed or external dispense signal activated
Teach: Every time that the foot pedal is pressed or external dispense signal activated, the dispense time will increase accumulatively until desired dispense time for the required application process is achieved. The collective time will then be automatically saved and stored when the mode is changed to “Timed”. This mode is particularly useful when carrying out a filling process
Timed: The volume of fluid material dispensed is controlled by the defined time set in the program, regardless of how long the foot pedal is pressed or external dispense signal activated
Time+: Allows the stored dispense time to be increased on the fly by a set additional amount without changing the original saved dispense time in the program. This mode is effective when dispensing fluid materials that increase in viscosity over time, allowing the dispense repeatability to be controlled over the longevity of the syringe barrel emptying
Cycle: Allows the machine to carry out a endless repeating cycle of dispense actuations according to the set wait/delay time. When foot pedal is pressed or external dispense signal is activated, the first dispense actuation will start. The dispense actuations will be repeated until the foot pedal is pressed or external dispense signal is activated again
Adhesive Dispensing Ltd provide a wide range of equipment options for dispensing almost all assembly fluids - from watery liquids, solvents, primers and activators through to thick pastes, sealants, silicones, gels and epoxies.
